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Solar
Panels:
What Size
is the collector?
The 10 tube double-walled tube
collector (47mm tubes) is 1760x 760 x130mm (LxWxH)
The 20 tube double-walled tube collector (47mm tubes) is 1760x1500x130mm
(LxWxH)
The 30 tube double-walled tube collector (47mm tubes) is 1760x2170x130mm
(LxWxH)
The 20 tube double-walled tube collector
(58mm tubes) is 1900x1660x200mm (LxWxH)
The 30 tube double-walled tube collector (58mm tubes) is 1900x 2406 x200mm
(LxWxH)
The 10 tube single-walled tube collector
(70mm tubes) is 1760x1000x130mm (LxWxH)
The 20 tube single-walled tube collector (70mm tubes) is 1760x 1950 x130mm
(LxWxH)
How
do vacuum tube solar panels compare with flat plates?
On a hot, sunny day, flat plate panels will produce the same amount of
heat, more or less, as for vacuum tube panels of the same area. Under
ALL other conditions, the vacuum tube panel will outperform flat plate
panels - usually by a very significant margin. Flat plate panels perform
badly during windy weather, in cold conditions, in overcast conditions
etc. Some of the very best flat plate collectors can compensate for this
with more advanced design, but even then, they still do not perform as
well as vacuum tube panels.

Thermal
Image - Flat Panel (left) showing heat loss and
Evacuated Tube Panel (right) showing no heat loss.
What weight
are the collectors?
The 20tube 47mm panel is 48kg, the others are more or less proportional
to this weight
Are The
Tubes Fragile? Are they tough enough to survive impact from falling
hailstones and animals?
The
tubes are made from borosilicate glass, which is very tough (also known
as pyrex). The tubes are designed to withstand hailstones up to 35mm -
so they are unlikely to be broken, unless dropped onto a solid floor
prior to installation. Impact from falling animals is not normally considered
in the design of the tubes(!)
What
size solar cylinder should I fit?
We recommend that the 20tube panel is used with cylinders
up to 175litres, and the 30tube panel is used with cylinders
up to 260litres. Larger cylinders can be heated with 2 or more panels,
and it is possible to add an extra panel to benefit from higher temperatures
in the winter. In fact, if you fit a smaller cylinder, you will have
hotter water, but of course less of it. We would recommend fitting
a tank of 135litres if you prefer a smaller amount of hotter water.
What
is the output of the panel in terms of kWh?
This varies according to the time of year - in summer we get almost 10times
the amount of solar energy that we do in the winter. In the summer, you
can expect to get 14kWh of heat per day from a single 20tube panel, whereas
in December you can expect only 1.15kWh per day on average. Even in the
winter, it is possible to preheat the water to 40C or more if the sun
comes out. In fact, if you fit multiple panels, it is possible to heat
your hot water to 100C in January (we have seen this in Cornwall).
What
is the difference between the 47mm, 58mm and 70mm tubes?
The standard tubes are 47mm, and are of twin wall construction. The 58mm
tubes are also twin-walled, but longer (1.8m rather than 1.5m) and wider.
This means that for a given number of tubes the 58mm tubes will produce
50% more heat than the same number of 47mm tubes (but the cost is 50%
higher too!). The 47mm tubes are easier to transport, and are less fragile
in handling due to their shorter length. The 70mm solar tubes are single-walled
construction. This is more expensive to manufacture, but provides better
performance in extreme conditions. A 10tube 70mm panel should produce
around 90% of the output of a 20tube 47mm panel.
How
hot will the water get?
This depends on the size of the cylinder you chose, and the amount
of water you use. A smaller cylinder will be heated to higher temperatures,
whereas a larger cylinder will heat more water, but not to the same
extent. Systems are generally designed to heat water to 65C or so,
although during the winter, it may be necessary to 'top-up' the heat
on less sunny days. Large arrays, running high temperature solar antifreeze
at high pressures can be designed to achieve temperatures of 170C or
more!
Where
do these need placing and at what angle?
Panels should be sited on a south facing wall or roof. In fact, anywhere
between South-West and South East will give good results. If you are
limited to an East-West facing system, then you will need two panels
to provide the same amount of hot water as a single south-facing roof
slope. The most frequent solution to this problem is normally to mount
one panel on the east slope and a second panel on the west slope. A
special controller is available for East/West facing installations.
The
panels should be mounted at the angle of your lattitude. For example,
at our location in the UK, this is 53˚. This is AVERAGE optimum angle. In fact, in winter
the optimum angle is 15˚ steeper, whereas in the summer it is
15˚ shallower. The panels will function anywhere between 15 and
90˚ angle of inclination. This is actually academic, a variation
of 15˚ will make very little difference to the output, so most
people simply settle for whatever angle their roof slope is. The extra
cost of trying to stand panels off the roof to achieve better efficiency
would probably be better spent on purchasing a second panel!
Does
the roof need to be strengthened at all?
The solar panel in operation weighs around 50kg - this is really not
much weight for a roof, when you consider the weight of the tiles or
slates. Generally there is no requirement to strengthen a house roof
prior to mounting the solar panel, except if you are fitting a panel
to a very old roof, which has sagging and decaying timbers.
Are
spares available?
Yes, spares are always available, should you need them. With no moving
parts, it is very unlikely that you will need to replace anything,
but occasionally customers break tubes during the installation process,
in which case you can purchase a modestly-priced replacement. However,
it is not possible to post a replacement tube, so you will need to
collect it. The tubes are made of borosillicate glass (aka 'pyrex')
so they are actually very tough.
Are
the panels guaranteed?
Yes, we offer a 12month guarantee, although, with no moving parts
the panels are extremely long-lived, probably in excess of 25years.
In fact, the manufacturers offer a much longer guarantee, but in
the UK we do not offer this extended period due to the legal requirements
- if we were to offer a 25year guarantee, we would need to take
out an 'indemnity' policy on the product. The insurance company
bases its risk on an assumption that if it priced the policy on
the basis of replacing the unit once within 25years, then they
will ensure profitability regardless of claims - thus they would
cost this in at probably £300 or more per item
sold. The cost is out of line with our policy of keeping prices as low
as possible, and We decided that most customers probably would not want
to pay this additional fee!
Can
I fit this system DIY?
Yes you can! These systems are very easy to fit, and anyone with basic
plumbing and electric skills can carry out a DIY installation. Mounting
the panel on the roof is sometimes daunting, although it is actually
quite simple - but we can offer this service, if required.
Can
I come on a course to learn how to install solar water heating
systems?
Yes you can! We run training courses every month, which are designed
to run through everything you need to know, whether you are planning
to DIY, or become a professional installer.
Will
the system need to be inspected by a plumber or be installed by
a
plumber?
No, you can do this yourself. However, you can call in a plumber
to carry out the work if you feel you are not able to tackle to plumbing
yourself.
We normally recommend that you fit a pressurised system. This is not
essential, but it allows you to place the solar panel on the roof without
worrying about whether it is possible to place the header tank high enough
to function correctly. With a pressurised system, the plumbing is simpler,
and by running the system at 1-2bar, it is possible to increase the boiling
point of the water to 120C or higher - allowing greater safety margins,
and lower chance of fluid loss.
How
much maintenance do the systems require?
Very little maintenance is required for solar water heating systems.
You should occasionally check the system pressure, to make sure there
has been no water loss, and to check for any air in the system. The
only other requirement is to ensure that there is an electricity supply
connected at all times, otherwise without pump circulation, in strong
sunshine, the panel could overheat, and start to boil off water.
What
about freezing in Cold Weather?
The solar panel is very well insulated - the manifold is surrounded
by 2"of rockwool insulation. This is better than your outdoor water
pipes, so it is unlikely to freeze except in exceptionally cold
weather. However, it is recommended that you take precautions to
prevent the possibility of freezing, by either adding antifreeze
to the system (use a non-toxic solar antifreeze) or you can use
a DELTASOL B controller which has 'freeze protection' - this controller
monitors the temperature of the collector - and if it falls below
4C, it will turn on the pump, allowing water to circulate and heat
the manifold. You should turn this function off if you use antifreeze.
Can
I use Solar Power with a Mains Pressure Hot Water Cylinder?
Yes. There are two ways to achieve this. You can either purchase a mains
pressure unvented water cylinder (these can be expensive). Please note
that you will have to have a pressure vessel certificate to install these.
Alternatively, you can fit a 'solar store' cylinder (see below)
What
is a Thermal Store?
A thermal store is a tank which has an additional large surface area
high efficiency coil fitted. The mains cold water is fed into this coil,
thus heating the water on its way through. The mains water exits the
tank as hot as the hottest water in the tank, but without losing any
pressure - thus providing mains pressue hot water to the household taps.
Can
I get a grant for these systems?
Grants are only available for professionally installed systems. At
the moment, the panel is undergoing testing for the solar
grant. However, this will take several months, and costs in the region
of £15000. The government has refused to allow a UK laboratory
to carry out the required tests - so we are forced to use labs on the
continent - which pushes up the cost of the exercise. Once we have
carried out the required tests, the price of the panels will have to
increase to cover the investment. For this reason, it is likely that
the grant will not make the solar installation any cheaper. Our
solar installations are available at £2500, whereas the grant-aided
systems are generally £6000-8000, with a £400 grant!
Do
I need planning permission?
In most cases, no. Evacuated tube solar panels are considered
in the same way as roof windows. Unless you live in a listed building,
it is unlikely that it will require planning permission. Even if you
do live in a listed building, you can usually fit the panel to the rear
of the building, or at ground level without requiring planning permission
Can
I power the pump with solar energy?
Yes, this is possible. For flat plate collectors, manufacturers
will specify a 5W photovoltaic panel, and a 5-10W low voltage pump.
This is because flate plate collectors do not work efficiently
in low sun conditions, so the pump only needs to function in bright
sunlight. This is insufficient for evacuated tubes, which due to
their high efficiency, will require pump circulation even in overcast
conditions. For this reason, the pump should be rated at least
10W, and the panel 20W to provide sufficient circulation. At the
moment, there is no cost-effective low voltage pump on the market
suitable for pumping hot water. The most popular 12v solar pump,
the 'ivan' retails at around £150-200, making this an expensive
option. It is possible to use a solar photovoltaic panel to drive a mains
inverter, powering a standard 220v circulation pump, but most customers
do not want the complexity of such as system.
What
is the difference between the single-walled and double-walled solar
panels?
The difference relates to the design of the solar tubes. The standard
tubes are double-walled, with a vacuum between the two walls of the glass.
The centre is filled with air and the heatpipe runs up through the centre.
The single walled tube is entirely filled with vacuum, and the vacuum
is sealed by a glass-metal weld sealing the heatpipe to the glass. This
is technically much more difficult to do, hence the cost is much higher.
The single walled tube has a marginal advantage over the double-walled
tube in that it reacts much quicker to sunlight (eg in winter it starts
to heat water within 5-10minutes rather than 10-15minutes, and in summer
the single walled tubes will start heating in just 30-45seconds whereas
the double-walled tubes will take 2-3minutes) - so it is slightly more
efficient in marginal conditions. However, it also cools down quicker,
whereas the standard tube will continue to heat for 10-15minutes after
the sun goes in. A 10tube single walled panel (70mm diameter tubes) produces
about 10% less heat than a standard 20tube double-walled panel (47mm
diameter tubes).
How
many panels/tubes do I require to meet my household needs?
This is a difficult question to answer as it depends on your water usage.
For example, one person that contacted us lives in a motorhome, and uses
only 70litres of hot water over a two week period. A young couple I spoke
to estimated their hot water consumption to be at least 400litres per
day!
First you should calculate how large a hot water cylinder you require
to meet your needs. Remember that solar cylinders are normally designed
to store water for use over 2 days, rather than one, thus allowing you
hot water even if the following day is cloudy. Once you have calculated
your cylinder size, you can estimate your panel size on the basis of
One Solar Tube per 6.5 - 8.5litres of hot water cylinder (i.e. a 20tube
panel can supply hot water for a 120-170litre cylinder, and a 30tube
panel can supply 180 - 255litres). This assumes you have an unshaded
south-facing roofslope to mount the panel
Can
I heat my house with evacuated solar tubes?
There is 10 times more sun energy in the summer than in the winter. (this
is the reason for the different seasons, after all). Therefore you immediately
have the problem that the bulk of the energy is at the wrong time of
year. The other problem with using solar to heat your house is that it
is not present at the times when it is really cold - at night, on very
overcast days, in winter evenings etc.
In practice you can provide a significant amount of supplementary heat
in the spring and autumn (and some people have implemented such systems),
but the contribution in the winter will be minimal, restricted to sunny
days, but you will need to fit many more panels, as heating a house is
a lot larger task than heating an insulated cylinder of water. Solar
water heating on the other hand, can be effective even in the winter,
as the amount of heat required is considerably less than that required
to heat a house.
How
much heat energy can I store in my cylinder?
Let's use this example - a 260litre cylinder of water, heated to
65°C.
Assuming that room temperature in the house is 18°C, then the difference
between the cylinder water and ambient air temperature (dT)
is 47°C. The heat energy stored can be calculated by multiplying
together the volume of water in the tank (in litres) by the dT by
the specific heat capacity of water (4200kJ/kg K) - i.e. 260 x 47 x 4200
= 51.3MJ. (if we are really fussy, we can add the heat capacity of the
copper cylinder itself - ie 0.2MJ). If we divide this by 3.6M, we arrive
at the number of kWh storage ie 14.3kWh.
What
about overheating?
Many people worry about this, although on systems with long piperuns
the maximum temperature will be controlled by the insulation on the pipe-runs,
as the pipes get hotter, heat losses will increase. If you correctly
size a system, then overheating is not that likely, but if you oversize
the cylinders - for example if you are a heavy water user and you want
maximum gain, then you will need to consider cooling issues- particularly
if you plan to go away on holiday during mid summer (ie no water drawn
off for a week or two). There are various ways to do it, using the BS3
controller:
- Overheating protection can be
achieved by setting the controller to continue to circulate the water
after the sun goes down (OREC) - this effectively utilises the pipework
to cool the cylinder. When the cylinder drops below the set temperature,
it ceases to circulate.
- 'Aftercooling'
function - when enabled, this function will divert the solar heated
water through a separate loop to dump the excess heat - this could
be
a)
A towel radiator in a bathroom
b)
A radiator installed simply for dumping heat - eg on the outside
of the house (assuming it is weatherproof) or in the roofspace).
c)
If the existing boiler system connected to the top coil in the solar
cylinder is pumped, you can use the BS3 solar controller relay to
drive the existing central heating pump directly, which will effectively
extract heat from the coil inside the cylinder by pumping water around
the boiler and house radiators. You should ensure that the boiler
is turned off or use a relay between the pump and the boiler controller,
to prevent the boiler switching on (normally if the pump is powered-up,
as it is connected to the 'call' function of the boiler controller,
it will also fire up the boiler). This method involves NO PLUMBING
so it can be more attractive for that reason.
- Even if you have not implemented
any of the above, when the panel gets too hot, and steam is produced,
the extra volume of the system will be absorbed by the expansion
vessel. When the system recools, the steam will condense again and
the system will start to work again, without the need to refill or
top-up. You should not rely on this method routinely, but it will
protect the system without causing damage.
Do
I need planning permission for solar panels?
You should refer this question to your local planning department for
a definitive answer, but the answer is normally 'No, you do not require
planning permission'. This is because solar panels satisfy the 'permitted
development' requirements that they 'do not significantly project above
the roof plane'. If you live in a listed building, an AONB, Conservation
Area etc, then you may be subject to different planning rules. In these
circumstances, it is usually possible to site solar panels without the
need for planning permission (do a search on our forum pages for more
information), but it varies from case to case. It is also usually possible
to mount the panels at ground level to avoid the need for planning permission,
if necessary!
How
many panels do I need to heat my pool?
It depends what area of pool you need to heat, how well insulated it
is, whether it has a pool cover, if it is above/below ground, how many
weeks of the year you need to use it etc. However, as a rule of thumb
we recommend that you start with solar panels equivalent to 25% of the
pool area, but you can increase this up to 35% if more heat is required.
As the panels are modular, it is easy to upgrade the panels at a later
date if required. We strongly recommend the use of a pool cover when
the pool is not in use, as it dramatically reduces heat loss through
evaporation.
Can
I use a vacuum tube solar panel with a drain-down system?
Drain down systems are a fairly primitive method for frost-protection.
The components are large, expensive, and can easily be avoided using
solar antifreeze or the frost-protection feature of the solar
controllers. However, if you already have a drain-down system, it is
possible to replace your existing panels with our panels in most
cases. See the following webpage for more information: Drain-Down
Systems |
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